4000BPH Beverage Bottle Rinsing Filling Capping Machine
Beverage filling machine is a plastic bottle beverage filling machine, automatic filling and lid filling machine, which is a multifunctional beverage filling machine. It can be used for filling carbonated drinks, soda water, salt soda and other steam containing drinks, as well as for filling juice drinks, purified water and other non steam drinks. It is a new filling machine with multiple uses and high practicability.
According to the filling principle, beverage filling machine can be divided into normal pressure filling machine, pressure filling machine and vacuum filling machine.
Atmospheric pressure filling machine is under atmospheric pressure by the weight of liquid filling. This kind of filling machine can be divided into timing filling and constant volume filling, which is only suitable for filling low viscosity liquids without gas, such as milk, wine, purified water, juice drinks, etc.
The pressure filling machine can be divided into two types: one is that the pressure in the liquid storage tank is equal to that in the bottle, and the liquid flows into the bottle by its own weight, which is called equal pressure filling; the other is that the pressure in the liquid storage tank is higher than that in the bottle, and the liquid flows into the bottle by the pressure difference. This method is often used in high-speed production lines. Pressure filling machine is suitable for filling liquid containing gas, such as beer, soda, champagne, carbonated drinks, soda water, etc.
The vacuum filling machine is used to fill the bottle when the pressure in the bottle is lower than the atmospheric pressure;
This kind of filling machine has simple structure, high efficiency and wide adaptability to the viscosity of materials, such as oil, syrup, fruit wine, etc.
1. Good structure, complete control system, convenient operation and high degree of automation.
2. Parts in contact with materials are made of stainless steel, sanitary and easy to clean.
3. It adopts high efficiency lid arranging system and has perfect lid feeding technology and protection device.
4. Equipped with overload protection device, can effectively protect the machine equipment and operators.
5. The control system is equipped with automatic control of material water level and height, automatic stop of bottle clamping and other devices.
6. Suspension filling is adopted. Different types of bottles and thick and thin bottles can be used.
7. The main machine adopts frequency conversion and belt adjustment control, which can easily adjust the speed of production capacity.
8. Micro electric data control, stable performance, simple operation and more humanized.
9. Cylinder for filling power, high productivity, simple structure, easy maintenance.
10. The screw cover part is equipped with an automatic sliding device, and the screw cover is properly tightened.
11. Steam water mixing adopts high-strength atomization, capacity pressure degradation and normal temperature mixing mode, which can achieve ideal steam containing effect without freezing.
12. Novel and unique design, filling carbonated drinks or non steam drinks, no interference, both can achieve the desired effect.
We are the factory can make water bottle rinsing filling capping machine, juice bottle rinsing filling capping machine, cola bottle rinsing filling capping machine, milk drink bottle rinsing filling capping machine, alcohol bottle rinsing filling capping machine, edible oil bottle rinsing filling capping machine, and ketchup sauce etc. bottle rinsing filling capping machine according to your bottles and caps.
It mainly used for producing Carbonated beverage; since carbon dioxide gases(CO2) are pressurized to mix with liquids , the pressure throughout the filling system is typically 0.3 Mpa-0.6Mpa. and because CO2 is more stable at low temperatures, low temperatures increase the solubility of CO2 in water. To increase the amount of carbon dioxide dissolved in water, the beverage is usually mixed and filled at 0-5℃;and there are many other factors affecting CO2 content in carbonated beverages.
Main Parameters:
| Model | DCGF14/12/5 |
| Production capacity | 4000 bottles/hour 500ml |
| Bottle | Round PET bottle |
| Bottle diameter | 30-90mm |
| Bottle height | 150-320mm |
| Compressed air | 0.3-0.7Mpa |
| Rinsing pressure | 0.25Mpa |
| Total power | 3.8KW |
(1).To use the clamp to hang the bottle neck; to maintain the bottle shape and speed.
(2) .The parts in contact with the material are made of high quality stainless steel, no dead angles, easy to clean;
(3) .Using high-speed filling valve, the liquid level is accurating and there is no liquid leaking, to ensure correct filling;
(4) .The capping adopts advanced technology, the capping and sorting machine is installed at a lower position, and the cap is in a horizontal position to ensure the quality of the cap without damaging the caps;
(5 ).Equipped with a complete protection device to effectively protect the safety of equipment and operators;
(6) .The control system has the functions of production speed control, insufficient cover detection, self-stop of card bottle and production count.
The bottle rinsing is an alternative to the traditional cast iron material sprocket washer. It not only has a long flushing time,
but also greatly increases the production capacity.
The filling part adopts advanced micro-negative pressure gravity filling principle, which is fast, stable and accurate. Make sure the liquid level is accurate and free of liquid damage.
The capping part adopts the magnetic torque type capping head, and the capping head made of copper material can realize the function of grasping and screwing the cap quickly and accurately.
The host adopts advanced PLC automatic control technology, and the main electrical components and pneumatic components are world famous brand products.
