Stainless Steel 12000BPH Automatic Monobloc Glass Bottle Beer Filling and Crown Cap Capping Machine 3-In-1
Beer is a kind of alcoholic beverage made from malt and malt as the main raw materials, with hops, through liquid gelatinization and saccharification, and then through liquid fermentation.
The automatic three in one beer filling machine glass bottle crown cap washing, filling and sealing unit is a new product developed on the basis of introducing, digesting and absorbing similar products at home and abroad and summarizing many years of production experience. The unit is a combination of washing, filling and sealing and driven by a drive motor (referred to as three in one equal pressure filling machine). It has the advantages of high degree of automation, compact structure, beautiful appearance, convenient operation and maintenance, safe and reliable, and continuous adjustable production capacity. It is an ideal production equipment for aerated drinks in China. It has a wide range of applications. According to the different bottle quality, shape and capacity of users, the design can be changed to meet the needs of production.
Features of glass bottle crown cover of automatic three in one beer filling machine:
The whole machine adopts the structure of suspended bottle clamping mouth conveyor, which makes the whole line conveying bottles more reliable. Different types of bottles only need to adjust the height of the conveyor belt and a small number of accessories to change the bottle type more quickly and labor-saving;
The filling machine adopts the principle of equal pressure filling, low temperature filling, high filling precision and adjustable liquid level; the glass bottle has a centering device.
The spring type flushing forceps can automatically turn the empty bottle 180 ° along with the track to flush, drain, and then automatically turn the bottle back to the right position. The flushing nozzle of this machine adopts plum shaped multi holes to fully flush the included angles of the bottom of the bottle, with high flushing efficiency;
The gland part adopts vibration motor cover adjuster. The gland is compact, the equipment structure is compact, the floor area is small, the process is flexible, and it is easy to operate and maintain. The capping head is made of ceramic capping film, which has high efficiency and does not damage the bottle cap.
The beer filling cylinder adopts annular cylinder with good pressure resistance. The filling valve adopts the special valve for Nanqing beer. Glass bottle beer is filled with vacuum twice, one before filling and one between filling and capping. The main purpose is to reduce the air in the bottle and integrate carbon dioxide as much as possible to ensure the taste of beer. In addition, according to the characteristics of the glass bottle, screw into the bottle, filling part of the cover, first to the center, valve down to fill, is conducive to the smooth operation of the whole glass bottle.
Because of the beautiful appearance and convenient opening, the crown cap and the pull ring cap is favored by the majority of consumers. The pull ring cap sealing machine produced by our company is stable and does not damage the cap, which is the high-quality choice of our customers!
The automatic beer bottle capping machine is mainly used for automatic capping of glass bottle crown cap, chrysanthemum cap and beer cap (such as beer, soda, sparkling wine, juice drink, health drink, sauce, vinegar, wine making industry, etc.). The equipment is easy to operate, easy to maintain, high automation intensity, reduce labor, reduce costs, production standards, is the ideal choice for the food industry.
Machine Description:
Main features
- With frequency inverter, PLC control
- Frequency inverter controls the monobloc and outlet of bottle conveying line.
- Adopted hanged drive with large driving space.
- Adopted monolithic bedplate, with full-open design.
Main structure configuration
Rinser
- Rubber open-shut bottle gripper
- It’s full automatic for bottle-infeeding, transmission, bottle clipping, bottle overturning with synchronous rinsing to the water drop, it’s easy to operate and maintain.Adopted muzzle system with special design, no rinsing no bottles
- All the parts which contact with the water are made of stainless steel, with strongly anticorrosive capability.
- Stainless steel water receiving plate and protect cover.
Filler
- 40filling valves specially used for glass bottle, excellent stainless steel, manufactured in CNC center.
- 40uplifting cylinders40
- Overlarge rotary support bearing
- Exact round tank, made of stainless steel, manufactured in CNC center.
- Center the bottle mouth to guarantee the fine filling.
- Floating-ball electron liquid level meter in the filling tank, the flux is controlled by the main inflow valve
- Valve Startup Mechanism--- Cylinder from UK
- Valve-shutting mechanism
- Cam Exhausting mechanism
- All the parts contact with the drinks is made of stainless steel. (SUS316 and SUS304)
- All the pipeline of liquid and gas are polished well, satisfying for hygiene of foodstuff.
- Evacuation system: It can reduce the increasing oxygen to the minimum in the process of filling.
- Adopting multi-spout to scour broken glass, which ensure the cylinder and filling valve cleaned adequately
- CIP cleans along with the pipeline used for filling drinks, there is no dead angle where contact with the drinks, and polished excellently, which can be cleaned thoroughly.
Crowner
- The crown capping heads have the overload protection device. When the bottle is over the normal height, it can offload automatically and prevent the bottle from breaking.
- The cap tunnel adopts the advanced cap overturn device
- Equipped with the automatic control system, it can stop the pick wheel when the caps are full, and stop the machine when there is no cap.
Beer filling process is the most complex technology, according to its product characteristics, the requirements for filling machinery is extremely high; usually beer filling process mainly has 10 steps:
1 Bottles infeed : Cleaned glass bottles comes into the filling machine through a conveyor belt and bottle screw sepater
2 Vacuum:Pre-vacuum the glass bottle for the purpose of replacing the oxygen in the bottle with CO2
3 Inflating: injecting carbon dioxide gas into the bottle
4 Vacuum again:Vacuum the remaining oxygen in the bottle again
5 pressure balance: Fill the bottle with carbon dioxide gas again and balance the pressure inside the bottle with the pressure inside the tank
6 Filling: because of the pressure in the bottle is balanced with the pressure of the filling tank, forming equal pressure, the filling valve was opened under the action of spring automatically , at this time the beer flows into the bottle under the action of gravity, and the gas in the bottle enters the tank through the gas return tube of the filling valve
7, Closing valve: when the liquid level reaches the position of the exhaust hole of the gas return tube, because the liquid has closed the gas return tube, it can not continue to discharge the gas, and the liquid can not continue filling, the bottle has been filled, the filling is finished, and close the filling valve.
8, Exhaust pressure : the bottle at the end of filling before leaving the filling valve, the filling valve exhaust will slowly release the pressure inside the bottle.
9, Bubble: After the filled bottle is removed out from the filling valve, a high pressure water drops inject in bottle to creat foam (usually hot water is used), a certain amount of foam is produced in the bottle, and the oxygen in the bottle mouth space is discharged
10,Capping: the last step is Capping, after capping and sealing, the bottle filling process is finished, the bottles come to pasteurizing process.
Main technical parameters
| Machine name | filler & seamer monobloc | Model | BGF40/40/10 |
| Capacity | 12000 | Pitch of valves | 125.6mm |
| No. of rinsing heads | 40 | Suitable bottle height | 165~340mm |
| No. of filling heads | 40 | Suitable bottle Diameter | Φ50~Φ110 |
| No. of capping head | 10 | Eligible rate of rinsing | 100% |
| Filling temperature | 2~6℃ | Eligible rate of capping | ≥99.7% |
| Filling principle | Counter-pressurization filling | Rinsing water pressure | 0.25~0.3 Mpa |
| Filling bowl pressure | 0.1~0.65Mpa | Consumption of rinsing water | 0 |
| Antisepsis air pressure | 0.6~0.8Mpa | Pressured air | 0.6~0.8Mpa |
| Total power | 1218KW | Weight6 | 500Kg |
| Top surface height of conveyor (infeed and discharge) | 1000~1160mm | Overall Dimensions | 2400*1180*2500mm |
